TPM-Ready Manufacturing 4.0 Platform

The Future of Manufacturing Operations

The complete TPM platform with all 8 pillars built in. Unify SPC, OEE, maintenance, quality, safety, and continuous improvement — from edge devices to enterprise dashboards.

0
TPM Pillars
0
+
Integrated Modules
ISA-95
Compliant
OEE Score
87.3%
+5.2%
Quality Rate
99.2%
SPC Alert
Line 3
TPM Score
92.1%
+3.4%
TeCortex Dashboard
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Trusted by manufacturing leaders worldwide

Manufacturing Blind Spots Cost You Money

Without real-time visibility, you're making decisions based on yesterday's data while problems compound today.

01

Unplanned Downtime

Equipment failures go untracked. Without autonomous and planned maintenance programs, you're firefighting instead of preventing breakdowns.

$260K avg. cost per hour of downtime
02

Quality Escapes

Without real-time SPC and structured CAPA processes, defects are caught too late. Customer complaints rise, and your reputation suffers.

3-10x cost to fix defects after shipping
03

Data Silos

Paper logs, spreadsheets, and disconnected systems make it impossible to implement all 8 TPM pillars or connect maintenance and quality systems.

40% of manufacturing data never gets analyzed

26+ Modules. One Unified Platform.

A complete manufacturing operations suite with TPM, quality, maintenance, safety, and continuous improvement built in.

Analytics, SPC & OEE

Real-time statistical process control, OEE dashboards, production timelines, waste tracking, and automated reports — all in one view.

  • I-MR charts with Nelson rule violations
  • Live OEE with Availability, Performance, Quality
  • Production timeline with reason codes
  • Waste Pareto, reports, and data export
I-MR Control Chart In Control
UCL CL LCL

Complete TPM System

Every pillar of Total Productive Maintenance — from autonomous maintenance to admin TPM — built in and interconnected with a cross-pillar dashboard.

  • All 8 pillars with pillar-level scoring
  • Cross-pillar dashboard and trend analysis
  • TPM audit module with evidence tracking
  • Automatic KPI roll-up across pillars
TPM Pillar Scores
AM
88%
PM
91%
Quality
94%
Kaizen
86%
Training
82%
Safety
95%
Lifecycle
79%
Admin
90%

Quality Management & Tools

Integrated CAPA/NCR management, First Pass Yield tracking, Root Cause Analysis with fishbone diagrams and 5-Why, plus structured GEMBA walks.

  • CAPA and NCR lifecycle management
  • FPY/RTY tracking per line and product
  • Root Cause Analysis (fishbone, 5-Why)
  • GEMBA Walk with checklists and photos
Open CAPA-2024-047
Line 3 contamination event
Root Cause: Material supplier defect
Closed NCR-2024-112
Dimensional out-of-spec batch 4410
Resolution: Tooling recalibrated
97.2%
First Pass Yield
3
Open CAPAs

Maintenance Management

Work orders, preventive maintenance schedules, spare parts inventory, AM checklists with OPLs, and full equipment lifecycle tracking.

  • Work order creation and tracking
  • PM schedules with auto-generation
  • AM checklists and One-Point Lessons
  • Spare parts and equipment lifecycle
Enterprise
Site
Production Area
Line 1 Online

Safety, Training & Kaizen

Safety incident tracking, LOTO procedures, risk assessments, skills matrix, training plans, and Kaizen project management with PDCA cycles.

  • Safety incidents and LOTO tracking
  • Skills matrix and training plans
  • Kaizen projects with savings tracking
  • Risk assessments and audit trails
247
Days Without Incident
12
Active Kaizen Projects
94%
Training Compliance
$340K
Kaizen Savings YTD

Waste Tracking

Log scrap with reason codes and Pareto analysis

Shift Management

Define shifts, breaks, and track by crew

Reports & Export

PDF reports and Excel exports on demand

Edge & Cloud

Deploy on Raspberry Pi or scale to cloud

Real-Time WebSockets

Live data streaming to every dashboard

GDPR & Privacy

Built-in consent, erasure, and audit trails

Role-Based Access

Granular permissions with system roles

MQTT & IoT Gateway

Connect sensors, PLCs, and remote agents

Built in support for TPM Pillars

Stop building TPM from spreadsheets. Every pillar is implemented, interconnected, and scoring from day one.

1

Autonomous Maintenance

Operator-driven checklists, OPLs, and daily equipment care routines with completion tracking.

2

Planned Maintenance

PM schedules, work orders, spare parts inventory, and preventive-to-reactive ratio tracking.

3

Quality Maintenance

CAPA/NCR management, FPY/RTY tracking, and defect-free condition analysis per equipment.

4

Focused Improvement

Kaizen projects with PDCA cycles, savings tracking, and cross-functional team management.

5

Early Equipment Management

Equipment lifecycle from commissioning to decommission with full maintenance history.

6

Training & Education

Skills matrix, training plans, competency tracking, and gap analysis by role and department.

7

Safety, Health & Environment

Incident tracking, LOTO procedures, risk assessments, and days-without-incident counters.

8

Administrative TPM

Cross-pillar dashboard, TPM audit module, evidence collection, and organizational KPI roll-up.

From Shop Floor to Insights in Minutes

Connect your equipment, visualize your data, and start improving operations immediately.

1

Connect

Connect sensors, PLCs, or manual inputs. Support for serial, GPIO, MQTT, and more.

2

Configure

Set up equipment hierarchy, define tags, configure SPC rules, OEE targets, and TPM pillar programs.

3

Visualize

See real-time dashboards, control charts, and timelines. Get instant alerts.

4

Improve

Drive continuous improvement with Kaizen projects, root cause analysis, and cross-pillar TPM scoring.

Measurable Impact on Your Operations

Our customers see significant improvements within weeks of deployment.

0 %

OEE Improvement

Average increase in Overall Equipment Effectiveness

0 %

Defect Reduction

Fewer quality escapes with real-time SPC

0 %

Less Unplanned Downtime

Through autonomous and planned maintenance programs

0 /8

TPM Pillars Covered

Complete implementation in one platform

Built for Every Manufacturing Sector

From food processing to aerospace, TeCortex adapts to your industry's unique requirements.

Food & Beverage

HACCP compliance, batch tracking

Automotive

IATF 16949, traceability

Pharmaceuticals

FDA 21 CFR Part 11 ready

Electronics

High-speed data, precision tracking

Packaging

Line efficiency, waste reduction

Aerospace

AS9100, full traceability

Ready to Start Your TPM Journey?

Run all 8 TPM pillars on one platform. Join manufacturing leaders who are using TeCortex to drive operational excellence across every pillar.

No credit card required. Start in minutes.